Zinc Melting Furnace 


Our firm has put in substantial efforts to develop and successfully install most efficient Galvanizing Furnaces to cater to different types of galvanizing applications both within India and abroad.
These furnaces are designed after thoroughly studying the heat transfer dynamics and other requirements to ensure high thermal efficiency and long life for the zinc pot. May it be large continuous flux line or non-ox line, or a small batch type hot dip galvanizing process, or even a molten zinc holding system.
Mode of heating offered is versatile, - it can be electrical, oil fired [HSD, Kerosene, Naphtha etc] or gas fired [ LPG, Natural gas, Propane gas etc].

Super Furnace has put in substantial efforts to develop and successfully install most efficient Galvanizing Furnaces to cater to different types of galvanizing applications both within India and abroad, - in countries like Indonesia, United Arab Emirates and Bangladesh.

These furnaces are designed after thoroughly studying the heat transfer dynamics and other requirements to ensure high thermal efficiency and long life for the zinc pot. May it be large continuous flux line or non-ox line, or a small batch type hot dip galvanizing process, or even a molten zinc holding system; Allied is providing custom made furnaces to suit client's requirements admirably. Mode of heating offered is versatile, - it can be electrical, oil fired [HSD, Kerosene, Naphtha etc] or gas fired [ LPG, Natural gas, Propane gas etc].

We have executed several orders for leading manufacturers of Continuous galvanizing lines and the experience gained in the process has been very valuable.

We study, understand and continuously upgrade every minute technological demands like, - the material of construction of zinc pot, fabrication technique, protective coatings to be given to improve the life of the pot, selection and location of burners and flue parts for uniform distribution of heat to avoid hot spots, usage of proven temperature control philosophy for accurate temperature controlling of the Molten zinc through modern PLC Systems. Selection and design of refractory lining etc.

Some of the salient features of our Zinc melting furnaces are:-

Direct firing type has suitable flame plates to provide safety to the pot; indirect firing type has combustion chamber and forced circulation through high capacity re-circulation fans
Optional spring loaded support for the sides of the pot
Robust construction of furnace casing
Well selected burners suitably located in conjunction with the flue port to ensure uniform and fast heat transfer and long pot life Optimally designed combustion space for safety of the pot
Fully automatic burners and temperature controlling through PC based PLC
Easy detection and minimal damage in case of zinc leakage through failure of the pot
Good workmanship for refractory lining by wuvraell trained masons and usage of special ceramic modules for the top portion of the furnace
Long pot life due to study construction of the zinc kettle with suitable reinforcements and quality fabrication
Good after sales service by well trained Engineers















Mini Hot Dip Galvanizing Plant:-

We are one of the leading manufacturer, exporter and suppliers of an excellent quality range of Mini Hot Dip Galvanizing Plant Offered furnaces are manufactured in compliance with international standards using premium quality components and latest technology. Our offered furnaces are known for their enormous features like high performance, durable finish standards, less energy consumption and easy operation. 

Owing to our immense domain expertise and market knowledge, we are able to offer our clients an excellent quality range of  Hot Dip Galvanizing Plant. Offered plant is precisely manufactured by our experts using excellent quality raw material and advanced technology as per the set industry standards. Our clients can avail this plant from us in various specifications as per their exact requirements.

Features:

Ideal for Low Volume Galvanizing operation Low Initial Investment

Suitable for Galvanizing fasteners and small components

Durability

Specifications:

Galvanizing Kettle starting from:

600 mm Length X 300 mm Width X 600 mm Depth

3500 mm Length X 1000 mm Width X 1200 mm Depth

Drying Oven/ Hot Plate

Pre Treatment and Treatment Tanks ( 7 Process Tanks)

Centrifugal Unit with 3 Nos. Perforated Spin Buckets

Dross Grab

Burners
High temperature gas fired furnaces use automatic proportioning burner systems to maintain constant gas/air mixture ratio over the full firing range. They also use industrial centrifugal blowers which helps in furnishing air at a constant pressure.

The doors which are refractory-lined are operated by hand or foot pedal, and are spring counter balanced to close properly with minimum effort.

Wire Galvanizing Plant:-

We at Continental Furnaces are profound manufacturer, supplier and exporter of Wire Galvanizing Plant as per the demands of our esteemed clients. Offering Wire Galvanizing Plant, it is suitable for making nets and networks for winding, baling, hanging, hauling or as overhead wires. Our products have good pliability along with an excellent tensile strength. They are break resistance and have anti-corrosion qualities inherent in them. The wires are coated with a thick layer of pure zinc. One can be sure that our products quality will not change and no flaking off of zinc coating will happen even after long and repeated uses.

Features:

Inline lead bath for sub-critical continuous annealing of running wires at 680 °C
The lead furnace could be oil fired double lead bath system for thicker gauges of higher output per hour
Double lead bath system consists of one pre-heating lead bath at around 500 °C and heating lead bath at around 680 °C
The furnace could be oil fired as also gas fired
For fine wire galvanizing the lead bath could be made electrically heated
For high carbon wires inline lead bath at around 480 °C to 500 °C could be used for stress relieving
Hot dip wire galvanizing plants may use inline direct furnaces
We make hot dip wire galvanizing plants have spools/coils at pay off, inline annealer, pickling, water washing, fluxing, hot dip galvanizing, wire wiping, cooling and coiling
Zinc bath furnace for hot dip wire galvanizing uses zinc tank with or without lead jacketing
The furnace could be oil/gas fired or electrically heated for finer gauges
For finer gauges the zinc bath furnace could be electrically heated
The plant uses high speed method

Specifications:

Temperature: 480 °C to 680 °C
Length: Customized as per client
Size: Customized as per client

Super furnace on National small industries corporation (NSIC)Faridabad furnace manufacturer


CONTACT PERSON


Mr. Pankaj chauhan
SUPER FURNACE
+919958837764
Email :- pankajchauhan.c@gmail.com
            superfurnace.c@gmail.com
Plot no- 44, 16/2 karkhana bagh, Mathura road
              Faridabad (Haryana)

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